Washed substrates are processed in state-of-the-art combing and decorticating units.
Stages A & B: Our integrated processing cycle monitors husks from raw sorting up to natural sun curing to ensure premium structural quality.
We collect organic husks directly from local farms. Only dry coconut husks are selected to ensure mature, high-strength fiber qualities.
Husks are processed inside spinning decorticators to separate the outer golden fibers from the soft internal coco peat particles.
For low EC substrates, cocopeat is washed repeatedly using fresh, clean water to wash out soluble sodium salts, maintaining EC values below 0.5 mS/cm.
Washed substrates are spread across massive cement drying yards to cure under natural sunlight, monitored until moisture content falls below 15%.
Once cured, our cocopeat is screened to remove foreign elements and compressed inside hydraulic block machines at a 5:1 ratio into 5KG blocks.
Coir fiber is fed into automated bale compacters to produce neat 120KG bales, which are strapped with high-tension PET bands to survive high pressure marine container logistics.
Curing yards spread over clean, elevated concrete fields to prevent external soil contact.
Coconut coir is an organic medium, meaning environmental parameters naturally vary. GVB Coirs controls this variation by performing lab batch verification at multiple checkpoints.
We extract random samples from drying yards and compression runs. These samples are tested under standard 1:1.5 dilution methods to guarantee parameters match the buyer specification sheet exactly.
Kept strictly below 0.5 mS/cm for washed substrate batches, protecting sensitive young root systems.
Maintained between 5.5 and 6.8 to ensure optimal fertilizer intake across commercial crop types.
Decorticated coir peat is double-screened through mesh nets to hold sand content under 3% max.
To meet strict quarantine requirements for exports to Australia (AQIS), USA (USDA), and Europe, we provide official Phytosanitary certificates and fumigation services (Methyl Bromide or Heat treatment) with every container booking, guaranteeing cargo lands weed-free and pathogen-free.